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Ngoc Diep’s DinoStar Aluminum brand won the title of “Top 10 Vietnam Leading Brand 2020” after applying 4.0 technology into production and digitizing operation management.

The award by the Vietnam Intellectual Property Association is one of the achievements of Ngoc Diep’s business strategy. The company’s plan to make a difference is to build consumer confidence and gradually dominate the Vietnamese aluminum market, according to one of its representatives. Three prominent elements of this strategy are:

Applying 4.0 technology in manufacturing

“The application of 4.0 technology in production is the key to making a difference and helping DinoStar become a bright spot on the domestic as well as international aluminum market, said the person.

DinoStar Aluminum Factory is currently applying 4.0 technology in production and has a large-scale, modern and automated application machinery. DinoStar owns a closed and continuous production system from billet casting, aluminum extrusion, powder coating to finished products. The quality management system complies with ISO 9001:2015, ISO 14001:2015, TCVN 5838:1994, QCVN 16:2014/BXD; JIS H4100:2015; EN 755-9:2016. The factory supplies more than 55,000 tons of aluminum and 60,000 tons of billets to the market every year.

DinoStar aluminum factory also invested in a powder coating line imported from Wagner (Germany) that uses 4.0 technology. The automatic paint spraying robot system allows the line to run 24/24, reaching a monthly capacity of over 3,000 tons.

Besides the German burner system, the paint line also incorporates an infrared light system to stabilize the paint surface. Aluminum products can be painted in a variety of colors and their surface quality meets European standards.

The application of technology 4.0 creates a connected smart factory and flexible automation. Information regarding quality, paint thickness, recovery consumption and machine stability are all controlled by the central server system of Ngoc Diep and Wagner Group. This helped the factory increase the productivity of the paint line by 40%.

Powder coating line system applying 4.0 technology imported from Germany, helps DinoStar aluminum make a difference in quality

Digitization in management and operation

Ngoc Diep Group applies ERP (Enterprise Resource Planning Systems) to collect, manage and analyze data from its business activities, including planning on products, costs, production and service provision, marketing and sales, delivery and payment.

In order to trace the origin of the supplier’s materials, trace the origin of finished goods, trace the Blockchain solution are used by Ngoc Diep Group to trace the origin of the supplier’s materials, the origin of finished goods and the origin of errors, serving the quality control stage.

Big Data is used to  effectively exploit data to improve operations and business agility. Artificial Intelligence (AI) technology is used for the production, storage, and analysis of information. Data collected from these sources are crucial for developing new product lines incorporating new designs, materials and manufacturing processes. The objective is to meet the ever-changing demands of customers regarding usage, techniques, models, quality, delivery times, and cost.

Differentiation strategies for Label templates

DinoStar stamps are green in color, making it easy for consumers to identify and avoid confusion with fakes and imitations.

In addition to applying 4.0 technology in production, administration and operation to make a difference in product quality, Ngoc Diep Group also actively navigates customer awareness through a stamp template differentiation strategy. DinoStar stamp stands out with its green color, consistent with its brand identity, making it easy for customers and partners to recognize.

Find more at Vnexpress: https://vnexpress.net/tap-doan-ngoc-diep-phat-trien-nhom-dinostar-bang-su-khac-biet-4280856.html

As the price of packaging materials rises, it is causing difficulties for many businesses and production sectors that use paper packaging, especially the carton packaging industry.

Imported paper materials increased by 20-40%

As a result of the Covid-19 epidemic, the price of packaging materials such as pulp, printing ink and color has increased sharply, impacting many manufacturing industries. The sharp increase in packaging and freight costs in China, combined with increasing consumption trends, has led to an increase in paper packaging demand.

According to a representative of Ngoc Diep Joint Stock Company (Ngoc Diep Packaging), the average price of domestic materials has increased by 40-50%, and the price of imported paper by 20-40% in recent months, leading to more expensive packaging.

High quality paper stock of Ngoc Diep Packaging Factory

The price of unbleached pulp (the main raw material for packaging paper production) averaged $840/ton in March, up 21.74% over the price in February, according to the Vietnam Packaging Association (VINPAS). The average price of softwood white powder was 920 USD/ton in March, up 13.16% from February. In March, the average price of hardwood whiten powder was 735 USD/ton, up 17% from February; Eucalyptus powder is priced at 740 USD/ton, up nearly 17% from February.

Due to the scarcity of supply, the price of pulp in all countries has risen sharply since March. The price of Canadian bleached softwood pulp, delivered in May, has jumped to $1,000/ton on the exchanges. Before that, this product always traded between 930 and 980 USD/ton. The supply of pulp is expected to be increasingly scarce and the price is predicted to rise, rather than decrease.

Developing domestic paper recycling technology

In fact, the lack of supply, increased demand, and high sea freight costs have all contributed to the continuous price increases on the Chinese and Asian pulp markets in the last few years. VINPAS reports that China’s economy recovered much faster than expected after Covid-19, causing paper and carton demand to increase significantly from the end of 2020.

The demand for paper from China skyrocketed along with supply limited production cause the price of paper materials in China – a large market for Vietnamese paper materials – to increase simultaneously. As a result of Covid-19, many big Chinese companies changed their annual production plans. Delaying production until the end of the year caused many passive production activities and shortage on the market.

Ngoc Diep packaging products have achieved National Brand Award and National Quality Award for many years in a row

Under pressure on the paper market in 2021 and with stressful developments in input materials, packaging businesses face difficulties when they are unable to increase product prices at a sufficient level to offset costs because customers are not readily accepted. Vietnam needs to promote paper recycling technology to reduce the passivity of paper materials, according to environmental expert Pham The Hien (Academy of Science and Technology). Currently, the demand for pulp has increased sharply in many countries around the world. India and China are the two countries that consume the most paper globally. Recycled paper in the US and Canada has increased by 81%, much higher than before. The average use of recycled paper in European countries is 75 percent. In Vietnam, the percentage of recycled paper is also over 70%. However, Vietnam imports most of its recycled paper materials from abroad, unlike other countries which encourage recycling and collection.

“The world has changed. In addition to continuing to face obstacles in disease prevention, paper enterprises will need to find alternative raw material sources and accept rising raw material costs. There is a worldwide trend to use paper boxes rather than plastic ones with the perception that they are “eco-friendly” in nature. To survive and grow, the paper industry cannot continue to depend on imported materials, but must adopt modern recycling technology,” he shared.

Source: Youth Daily

We can thank Aluminium for the changing image of modern cities and towns: the clarity of lines, the feverish desire to grow skyward, the beauty, functionality and environmental compatibility of present-day megalopolises. The glass faces of office skyscrapers are supported by lightweight and sturdy Aluminium frames. Entertainment, trade and exhibition centres literally rest on Aluminium frameworks. Stadiums, pools and other sports facilities.

Imagine that you have a light, but strong metal, which is not prone to corrosion, which is non-toxic and durable, and which can be given virtually any desired shape. Aluminium is a tool for unlimited creativity in the hands of the architect, making it possible to create structures that cannot be made from wood, plastic, or steel.

That is why it is so commonly used in modern construction.

1. History

At the beginning of the last century, Aluminium was virtually unused in civil engineering, as the metal was too expensive and not produced in sufficient volumes. Everything changed in the 1920s, when the electrolysis process reduced the cost of Aluminium by 80%. The metal became extremely popular for finishing roofs and domes and for use in drains and wall panels, as well as for decorative purposes.

The first building in which Aluminium was widely used in construction was the Empire State Building, the famous New York skyscraper built in 1931 – and the tallest building in the world until 1970. Aluminium was used in all of the building’s basic structures and widely used in the interior as well. One of the building’s calling cards is the fresco on the lobby ceiling and the walls are made of Aluminium and 23 karat gold.

Empire State Building, USA

The minimum design service life of Aluminium structures is 80 years. Within this timespan, Aluminium can be used in any climatic conditions and does not lose its properties in temperatures ranging between –80 °C and +300 °C. Aluminium structures can be slightly prone to damage in fires, but the metal becomes even stronger at low temperatures. That is why it is widely used in construction in cold areas, like the Northern Urals, Siberia and Yakutia in Russia.

Thanks to its low specific weight, Aluminium plate constitutes half the weight of steel with the same stiffness. So, the weight of Aluminium structures is one half to two-thirds the weight of steel structures and up to one-seventh the weight of reinforced concrete structures with the same bearing capacity. That is why Aluminium is today is used in high-rise buildings and skyscrapers. The light weight of Aluminium drawbridges makes their mechanical components lighter, minimizes counterbalances and in general gives more space for the architect to realise his or her creative vision. In addition, it is simpler, faster and more convenient to work with lightweight structures.

Aluminium takes to polishing and anodizing very well and can take on any colouring, a quality highly valued by designers. For example, the ceiling of the Aviamotornaya underground station in Moscow, the buildings of the Russian Academy of Sciences and the State Kremlin Palace feature anodic Aluminium raised plates. These elements look and sparkle like gold from afar. In using this metal, it is not necessary to waste this precious metal for gold anodizing, as the special pigment gives the colour and the oxide film gives the lustre.

2. Skyscrapers

Skyscrapers are, no doubt, Aluminium’s business card in modern architecture. Their floor-to-floor glass walls or translucent panes represent a combination of glass and Aluminium frames. They are in universal use worldwide as they make it possible to create a building that is much more energy-efficient from an economic point of view and can significantly reduce CO2 emissions.

 Moscow-City, Moscow, Russia                                      The Co-operative Group, Manchester, United Kingdom

Coming back to the Empire State Building, the iron frames of all 6,514 windows were replaced with Aluminium frames in 1993 as part of the legendary skyscraper conversion program. The new windows make up 30% of the building surface, thus ensuring a 16% saving in energy consumed annually.

In 2012, Siemens opened the Crystal Centre for Sustainable Urban Development in London. The Centre’s building was designed with the application of Aluminium faces and the latest energy-saving construction techniques, and it became the only structure worldwide to receive both the top LEED and BREEAM ratings– the two most widespread systems for assessing buildings according to environmental impact. Crystal consumes 46% less electricity and generates 65% less carbon dioxide than any other office building comparable in size.

The Crystal, London, United Kingdom

According to forecasts, the planet’s population will be 10 billion people by 2050. Two-thirds of these people will live in cities, which means the environmental problem will become especially severe, including potential shortages of water, fertile soils and other resources. Considering that Aluminium structures are 100% recyclable with significant reductions in carbon dioxide emissions, it is the metal of the future.

3. Pavilions

Light and at the same time strong, gridshell makes it possible to build not only large-area buildings, but also to give them unusual shapes.

The Ferrari World giant entertainment park in Abu Dhabi, opened in 2010, has the largest Aluminium roof in the world with an area of 200,000 square metres. The Aluminium used in the roof would be enough to make16,750 Ferraris.

Ferrari World, Abu Dhabi, United Arab Emirates

The Sage Gateshead concert hall in Great Britain, designed by Norman Foster’s architectural studio, is shaped to resemble sound waves. The structure consists of Aluminium, glass and steel.

The Sage Gateshead, Gateshead Quays, United Kingdom

The roof of the enormous Riverwalk atrium in the Gaylord Texan Resort & Convention Centre hotel complex, close to Dallas in the US, is made of a glazed Aluminium framework. The atrium area exceeds 16,000 square metres, and a microclimate is sustained within.

Gaylord Texan Resort & Convention Center, Grapevine, Texas, USA

The famous Dzintari concert hall in Yurmala (Latvia) not only has an Aluminium roof, but a sliding roof; it is technically impossible to make such a structure from steel.

4. Sports Facilities

Aluminium is widely used to build large-scale structures with non-standard shapes such as stadiums, covered pools and other sports facilities.

The roof of the aquatics centre built for the 2012 Olympic Games in London is covered with Aluminium in the shape of an enormous ocean wave. The roof is 160 metres long and weighs 3,000 tonnes. Two 50-metre pools are situated under it, one 25-metre diving pool and seats for 17,500 spectators.

London Aquatics Centre, London, United Kingdom

Aluminium was one of the key materials used to build Olympic facilities in Sochi for the 2014 Winter Olympics. The total area of translucent panes of the Bolshoi and Iceberg ice rinks, the Laura biathlon stadium and Sanki bobsledding centre Sanki exceeded 16,000 square metres.

The Iceberg Skating Palace, Sochi, Russia

Without resting on the laurels of their success, specialists are investigating new possibilities for using Aluminium as the basic construction material. Scientists from the Hong Kong University of Science and Technologies developed innovative Aluminium panels that can be used in building high-rise structures, ensuring greater energy and economic efficiency as compared to concrete and steel.

Source: Aluminium Leader